Elevate Your Juice Quality with Professional Pre-Treatment Solutions

Elevate Your Juice Quality with Professional Pre-Treatment Solutions

In the competitive juice processing industry, achieving consistently high-quality output begins long before blending or pasteurizing—the secret lies in precise pre-treatment. A production line that efficiently performs selection, washing, and drying of fruits and vegetables offers significant advantages:

• Improved flavor clarity: Dirt, stems, and damaged fruits hinder juice purity and clog filters.

• Nutrient retention: Excess moisture dilutes juice and affects shelf stability.

• Safety and compliance: Proper cleaning helps control pesticide residues and microbial contamination.

Investing in a dedicated front-end pre-treatment line not only boosts juice quality but also leads to smoother downstream processing, reduced downtime, and lower costs.

Who We Are – Zhaoqing Tengsheng Machinery Equipment Co., Ltd.

Founded on the commitment of "Survival by service, development by quality," Zhaoqing Tengsheng Machinery is a leading name in food processing equipment. We specialize in custom solutions across fruits, vegetables, aquatic products, and meat—designing every machine with user experience, hygiene, and performance in mind.

Our strengths include:

• Decades of experience in food processing machinery

• In-house R&D for tailor-made production setups

• Complete service lines: from sales, installation, to lifetime maintenance

• Strict compliance with global food-grade material and safety standards

This ensures you get a production line configured to your exact juice-making needs.

Our Signature Line: Fruit & Vegetable Selection, Washing & Drying System

The core of our offering is the Fruit & Vegetable Selection Washing and Drying Production Line, engineered for juice producers:

1. TS‑T30 Elevator: Gentle, uniform feeding of raw materials

2. TS‑GF25 Selection Table: Manual and automated removal of defective fruits

3. TS‑X300 Ozone Bubble Wash: Food-grade ozonated water cleans & disinfects

4. Stepped Air Dryer (custom-configurable): Controlled dehydration before juice extraction

5. Custom Elevators: Integrated conveyors for seamless flow

Key advantages:

• Hygienic stainless steel build (SUS304)—meets international food safety

• High throughput (tons/hour) with continuous 24/7 operation

• Ozone-assisted washing removes pesticide residues safely

• Modular & customizable for fruits, vegetables, and facility layouts

• Water- and energy-saving, with incorporated recycling systems

Why It Matters for Juice Production

1. Exceptional Cleanliness for Superior Flavor

The TS‑X300 uses ozone and micro-bubbles, which penetrate hidden crevices, loosening impurities more effectively than plain water. Studies show ozonated washing reduces bacterial loads by up to 2 log₁₀ CFU/g in apples and similar produce, preserving nutritional and sensory qualities

2. Smart Dehydration, Enhanced Yield

Pre-drying the produce with our stepped air dryer reduces moisture by ~10–15%, leading to denser juice with a richer taste. It also shortens pressing/draining time, cutting processing costs and downtime.

3. Automation Drives Efficiency

Continuous, automated operation means fewer manual interventions and higher plant utilization. Clients often see 20–30% productivity gains and lower labor expenses—especially for medium and large-scale juice factories.

Real-World Success: Orange Juice Producer Case Study

One citrus juice client integrated our full line:

• Throughput: from 1 ton/hr → 1.25 tons/hr (+25%)

• Residue removal: lab pass rate improved from 92% → 99%

• Filter clogging: reduced by ~30%

• Drying time: compressed by ~18%, increasing daily uptime

Their feedback:

“The line runs stably, cleaning is straightforward, and our rinsed-out volumes are more consistent—our production team is impressed.”

This underscores how each module contributes to operational improvements.

Compare: Why Our Line Stands Out

FAQ – Practical Answers for Juice Producers

Q: Is ozone safe for food contact?
A: Yes. The TS‑X300 ozone unit disperses residual ozone, ensuring water is under safe levels before exiting. It meets international food hygiene standards and requires no additional rinsing.

Q: Can drying temperature/time be adjusted?
A: Fully customizable. We tailor drying steps to each fruit’s thermal sensitivity—for oranges, low-temp gentle drying; for harder vegetables, faster dehydration protocols.

Q: How complex is cleaning and maintenance?
A: Designed for easy hygiene. The stainless modules detach quickly. Comprehensive manuals, video guides, and scheduled support are provided.

Q: What is typical ROI?
A: Depending on input volumes, improvements in yield and process speed often generate ROI within 12–18 months.